Milling
The milling department consists of:
FPT DINOX 220 milling machine
- n. 1 Milling machine FPT Mod. DINOX 220 with fixed bed, mobile column, 5 AXES, electro-spindle 18.000 1 / min, with CN HEIDENHAIN TNC 640, strokes X2200 Y2500 Z1100. Machine for semi-finishing and finishing of mold holders and large figure dowels. The combination of latest generation hardware and linear axes allow the machine to perform machining in half the time while ensuring precision and fluidity even in 5-axis continuous machining. Equipped with a 60-place tool magazine. Spindle taper HSK-A63
HERMLE C42 milling machine
- n. 1 HERMLE C42 milling machine, rotary-tilting table CN Ø 800, 5 AXIS, electrospindle 25,000 1 / min, maximum capacity on the table Kg. 1400; with NC HEIDENHAIN TNC 640; strokes X800 Y800 Z 550 mm. Last arrived in the GARI stable. Machine created for production, it proves to be a winner in the processing of parts for molds. Its dynamism in the continuous 5-axis has led to a reduction of processing times by 70% while maintaining precision and an excellent degree of finish. Equipped with 60,000 rpm and 150,000 rpm air turbines, it is ideal for finishing optics with 0.2 mm cutters. Equipped with a tool magazine with 100 places. Spindle taper HSK-A63
SACHMAN T314 milling machine
- n.1 SACHMAN milling machine with fixed bench and mobile column mod. T. 314 HS (4 AXIS + 2 INDEX) universal Bi-rotary head maximum capacity on the table Kg. 8.000 with continuous rotating table capacity Kg. 5000; with CN Selca 3045, strokes x3000 y1200 z1500. One of the historic GARI machines, dedicated to roughing and finishing mechanical parts of the mold (mold holders, plates, etc …). thanks to the continuous rotating table combined with the cosmo 2 indexed head, making it ideal for machining hot runner seats with double inclination. In addition, the machine is equipped with a 25,000 rpm lateral electro-spindle, applicable to the head which allows the use of small diameter cutters. Equipped with an automatic tool magazine with 20 places. Spindle connection ISO-50
SACHMAN T10 milling machine
- n. 1 SACHMAN milling machine with fixed bed and mobile column mod. T. 10 (5 AXIS), maximum capacity on the table Kg. 4.000, with continuous rotating table capacity Kg. 5.000, with CN Selca 4045, strokes x2000 y950 z900. Machine equipped with a 15,000 rpm electro-spindle, thanks to the combination of a continuously rotating head and a continuous table, it allows machining of pieces with any angle of inclination. Mainly used for the finishing of trolleys and extracting parts of the molds. Equipped with an automatic tool magazine with 20 places. Spindle connection ISO-40
SACHMAN T20 milling machine
- n. 1 SACHMAN milling machine with fixed bed and mobile column mod. T. 20 universal bi-rotary head maximum capacity on the table Kg. 7.000, with CN Selca 4045, strokes x2500 y1200 x1500. Machine used for finishing plates and mold stands. With the help of squares mounted on the quay, it is also used for roughing of medium-sized mold holders. Possibility of tooling with manual table at 1 degree pitch, make this machine suitable for machining components that require double inclination milling. Spindle connection ISO-50
FIDIA K165 milling machine
- n. 1 Milling machine Mod. K165 “FIDIA” with NC FIDIA C1 with 3 continuously controlled axes, fixed table max capacity kg. 2000, strokes X1000 Y600 Z500 mm. It mounts a 30,000 rpm electro-spindle, it is used as a finishing machine for aesthetic parts of medium-sized molds. Equipped with FIDIA control with upgrade to the V5 version, which have significantly increased its speed and work execution speed. Also equipped with internal dust extraction, it can also process materials such as graphite, carbon fiber and resins. Rear warehouse with 20 places. Spindle connection HSK-50
FIDIA K197 milling machine
- n.1 Milling machine Mod. K197 “FIDIA” with CN FIDIA C20 with 5 continuously controlled axes, Fixed table max capacity Kg. 8000 strokes X1800 Y900 Z 700 mm. Machine mainly used for the processing of graphite electrodes. Equipped with internal suction for fine dust. It mounts a 24,000 rpm spindle coupled to the Twist bi-rotary head, making this machine very dynamic in 5-axis continuous machining. Automatic lateral warehouse with 20 places. Spindle taper HSK-63
RAMBAUDI RX1000 milling machine
- n. 1 RAMBAUDI RX1000 milling machine with CN SELCA 4000, strokes X 2000 Y 1000 Z 1200. Machine used exclusively for roughing and semi-finishing of large-sized parts of the molds. It is fitted with a 2,000 rpm direct drive ISO 50 spindle, not having gears for the transmission of the spindle rotation, making it very powerful in removing high volumes of shavings. Equipped with “MUSETTO” applicable from the front, it also makes it penetrating in the machining of slots and deep seats. Power machine still mounts servomac drives that make it reliable in long-lasting large removals.